Curtain Wall Panel Calculator
Panels, mullions, transoms, glass area and aluminium.
With the default inputs: Width 40 · Height 60 · Module width 1.5 etc.Glass panels 405 blocks
Edit the inputs below to recalculate.Inputs
Result
| Curtain wall area | 2400m² |
| Grid (width × height) | 27 × 15 |
| Mullions / length | 28 bars / 1680 m |
| Transoms / length | 16 rows / 640 m |
| Glass area incl. waste | 2472m² |
| Panel size | 6.30m² |
| Aluminium estimate | 28.8t |
Panels = ceil(W ÷ module) × ceil(H ÷ storey); mullions = grid columns + 1, transoms = grid rows + 1. Aluminium rates run 8-18 kg/m² (higher for capped systems, lower for unitised or concealed-frame, more for super high-rise); the default 12 is mid-range. Glass waste is 2-5%, at the top for low-iron, coated and shaped panes. This covers quantities only - no operable vents, fire stops, insulation, backing panels, sealant or hardware. Structural design (wind load, glass strength, mullion deflection, connection capacity) must be done to JGJ 102 by a specialist.
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Formula
| Panels = ceil(W ÷ module W) × ceil(H ÷ module H) | |
| Mullions = columns + 1; transoms = rows + 1 | |
| Glass area = wall area × (1 + waste) | |
| Aluminium = area × rate |
How to work it out
- Count the modules: width ÷ module width and height ÷ storey height, both rounded up, then multiplied. Never divide the area — panels are made whole.
- Mullions = module columns + 1; total mullion length = count × facade height.
- Transom levels = module rows + 1; total transom length = levels × facade width.
- Glass area = panels × panel area plus 3-5% waste. Tempered glass cannot be cut on site, so waste is whole panels.
- Aluminium content = facade area × rate. Stick system 10-14 kg/m², hidden frame 8-11, unitised 14-18.
Where it goes wrong
- Allowing 1% glass waste — tempered glass arrives cut to size and cannot be trimmed; a wrong size scraps the panel, and irregular or large panels need 5-8%.
- Dividing area without rounding the grid — 40 m at 1.5 m modules is 26.67, so 27 are built; the area method loses a mullion and a set of brackets.
- Using one aluminium rate for all systems — stick and unitised differ by over 50%, and applying the hidden-frame rate to a stick facade badly undercounts.
- Omitting operable vents, fire stopping and lightning bonding — these carry 8-12% of the cost and quoting standard panels alone loses money.
Material and cost
Stick-system glass facade 800-1800 CNY/m² including profiles, glass and installation; unitised 1500-2500; stone facade 900-2000. Double-glazed Low-E adds 200-400 CNY/m² over monolithic.
On site
- Glass must carry CCC certification, and insulating units need proper spacer and desiccant or they fog within two years.
- Structural silicone for hidden frames requires compatibility and peel testing — weatherproof sealant is not a substitute and the failure mode is safety-critical.
- Never omit slab-edge fire stopping (mineral wool plus galvanised sheet); it is what stops fire spreading storey to storey.
Basis
- JGJ 102-2003 Technical code for glass curtain wall engineering
- GB 50210-2018 Code for acceptance of building decoration, Chapter 11
- GB/T 21086-2007 Building curtain walls
FAQ
How thick should curtain wall glass be?
Capped, concealed or semi-concealed frames?
Why such a wide range of aluminium rates?
Cite this page
Use this format in reports, method statements or coursework. The link is permanent.
Building Calculator. Curtain Wall Panel Calculator. 2026-10-25. https://jianzhujisuan.com/en/curtain-wall