Diaphragm Wall Calculator
Panels, concrete, slurry and reinforcement for a deep-excavation wall.
With the default inputs: Wall length 100 m · Wall depth 25 m · Wall thickness 800 mm etc.Concrete volume 2160.0 m³
Use your own dimensions ↓Inputs
Result
| Number of panels | 17strips |
| Actual panel length | 5.88m |
| Net volume | 2000.0m³ |
| Support slurry | 3240m³ |
| Reinforcement | 172800kg |
| Tonnes | 172.8t |
How this is worked out
A diaphragm wall is built panel by panel; panel count is wall length ÷ panel length rounded up, and the last panel runs short. Concrete is placed underwater by tremie, so waste runs higher than normal (tremie carry-up and over-pour) - start at 8%. Bentonite slurry keeps the trench open through excavation and concreting, at about 1.5× the trench volume. The 80 kg/m³ reinforcement is an experience figure (double cages with heavier joint reinforcement); use the placing drawing for a firm number. Joint type (stop-end tube, H-section, cutter joint) moves cost materially and is not included here.
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Reverse: known result, work out one input
Enter a target result; the other inputs stay fixed and this one is worked out.
Formula
| Panel count | n = ⌈length ÷ panel length⌉ |
| Concrete | V = length × depth × thickness × (1 + waste) |
| Slurry | ≈ concrete × 1.5 |
| Reinforcement | ≈ concrete × 80 kg/m³ |
How to work it out
- Panels = ⌈wall length ÷ panel length⌉, panel length set by the grab width (usually 2.5-8 m).
- Concrete = length × depth × thickness × (1+waste); thickness 600/800/1000/1200 mm by retention and cut-off needs.
- Support slurry is about 1.5× the trench volume, fed continuously and topped up or the trench collapses.
- Reinforcement is about 80 kg/m³, built in sections and lifted whole with lifting points to prevent distortion.
- Panel joints (stop-end tube or joint box) must be cleaned and sealed - the joint is the leak weak point.
Where it goes wrong
- Panels too long - open time drags on, slurry loses water, the hole relaxes and collapses, and the cage will not go down.
- Slurry density or viscosity too low - the wall collapses, or a thick filter cake ruins the concrete-to-rebar bond.
- Dirty panel joints - mud and sand trapped between panels means the wall leaks later and the cut-off fails.
Material and cost
A diaphragm wall costs a lot per metre (grab rig, slurry circuit, cage, tremie concrete in one chain) - the heavy-asset one-stop retention-plus-cut-off for deep pits, used only when tight against the red line, deep, or near sensitive neighbours.
On site
- Monitor slurry density, viscosity and sand content live; correct any out-of-spec value before trenching on.
- Lift the cage with a multi-point spreader to stop it twisting out of shape and missing the panel.
- Cast tremie concrete continuously and control pipe embedment to avoid mud-trapped, broken pours.
Basis
- EN 1538:2010+A1:2015 Execution of special geotechnical work — Diaphragm walls
- EN 1997-1:2004, Section 9 (retaining structures)
- CIRIA C760 Guidance on embedded retaining wall design
- FHWA-IF-99-003 / FHWA-NHI-10-016 Slurry Wall Reference Manual (US practice)
FAQ
Diaphragm wall or soldier piles?
Why can a panel not be too long?
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Building Calculator. Diaphragm Wall Calculator. 2026-10-25. https://jianzhujisuan.com/en/diaphragm-wall