算BuildCalc

Pump Head Calculator

Static lift plus losses, giving total head and shaft power.

Quick answer

With the default inputs: Static head 20 · Design flow 10 m³/h · Pipe length 50 etc.Total head required 33.75 m

Edit the inputs below to recalculate.

Inputs

Vertical rise from suction level to outlet
m³/h
%
0.1 MPa equals about 10 m of head
%

Result

Total head required
33.75m
Static head20.00m
Pipe velocity1.41m/s
Reynolds number70,314
Friction factor λ0.0283
Friction loss2.88m
Minor loss0.86m
Outlet pressure head10.00m
Losses share11.1%
Shaft power1.41kW
Suggested motor1.63kW
Outlet pressure0.331MPa

Head is not how high the pump can push but total head: static lift plus all losses plus residual pressure at the outlet. Sizing on storey height alone and ignoring pipe loss and discharge pressure is why top floors run short of pressure. Shaft power is ρgQH/η and the motor needs another 10-15%. The duty point must sit in the efficient band; outside it energy use climbs sharply.

Formula

VelocityQ ÷ A with Q in m³/s
Reynolds numberRe = vd ÷ ν, ν = 1.006×10⁻⁶ m²/s at 20°C
Friction factorλ from Swamee-Jain, ε = 0.15 mm for steel
Friction lossλ × (L ÷ d) × (v² ÷ 2g)
Minor lossfriction × share
Total headstatic + friction + minor + outlet pressure
Shaft powerρgQH ÷ η
Pressure1 MPa ≈ 102 m of water
20 m static, 10 m³/h through 50 m of 50 mm bore with 10 m outlet pressure at 65% efficiency: 1.41 m/s, Re about 70,300, λ = 0.0283, 2.88 m friction, 0.86 m minor, 33.75 m total head and 1.41 kW shaft power — a 1.63 kW motor.

How to work it out

  1. Establish the static head hs: the elevation difference from the suction water level (lowest level in the tank) to the highest outlet. It is a difference in level, not a pipe length. Confusing the two is where most schemes go wrong first.
  2. Convert the flow to m³/s (1 m³/h is 1/3600 m³/s) and compute velocity v = Q ÷ A.
  3. Work out Reynolds number Re = v × d ÷ ν (ν = 1.006×10⁻⁶ m²/s at 20°C) and get the friction factor from Swamee-Jain. Use ε = 0.15 mm for steel and about 0.2 mm for galvanised.
  4. Friction loss hf = λ × (L÷d) × (v²÷2g), plus minor losses at 20-40% of friction — the upper end where valves and elbows are numerous.
  5. Total head H = hs + hf + minor + required outlet pressure. 1 MPa is about 102 m of water, so 0.1 MPa is 10.2 m.
  6. Shaft power P = ρgQH ÷ η with ρg = 9800 N/m³ and η at 60-75% (low for small pumps, high for large), then apply 1.1-1.2 for motor selection.

Where it goes wrong

Material and cost

Domestic boosters are 300-800 CNY, small inline pumps 800-2500, multistage centrifugal sets for tall buildings 3000-20,000. Going one size up raises power draw proportionally; an extra 10 m of head costs a few hundred CNY a year in electricity, overtaking the pump price difference within three years.

On site

Basis

FAQ

Why does pump head always come up short?
Three reasons: sizing on storey height without pipe loss, where 50 m at 1.4 m/s costs 2.5 m and fittings push it to 3.5; ignoring residual pressure, since a shower needs 0.1-0.15 MPa or 10-15 m; and reading the shut-off head off the nameplate, which at the actual duty point is 20-30% lower.
Variable speed or fixed speed?
Variable speed where demand swings. It matches speed to load and power falls with the cube of speed, saving 30-50%, while a fixed-speed unit can only start and stop, wearing the motor and swinging the pressure. It costs 50-100% more up front and brings harmonics. Domestic water and chilled water favour variable speed; fire pumps must be fixed — codes do not allow it.
What causes cavitation?
When pressure at the suction falls below the vapour pressure of water, bubbles form and collapse in the high-pressure zone, sending shock waves at thousands of atmospheres into the impeller. It shows as noise, vibration, falling flow and a pitted, honeycombed impeller. Prevent it with a lower suction lift, a larger suction pipe, fewer inlet bends and adequate NPSH margin.

Cite this page

Use this format in reports, method statements or coursework. The link is permanent.

Building Calculator. Pump Head Calculator. 2026-10-25. https://jianzhujisuan.com/en/pump-head

Results are estimating aids only and are not a design basis. Construction and final accounts must follow the drawings, the applicable standards and an approved method statement. Anything affecting structural safety, shoring or falsework must be checked by a suitably qualified engineer.