Asphalt Tonnage Calculator
Area and thickness to tons, plus coverage per ton.
Also known as asphalt quantity · tarmac tonnage · asphalt weight
With the default inputs: Length 40 ft · Width 12 ft · Compacted thickness 2 in etc.Asphalt required 6.1 ton
Use your own dimensions ↓Inputs
Result
| Paved area | 480ft² |
| Compacted volume | 80.0ft³ |
| Density | 145lb/ft³ |
| Net tons | 5.8ton |
| Tons with waste | 6.1ton |
| Coverage per ton | 83ft² |
| Truckloads at 22 tons | 1loads |
| Square yards | 53yd² |
How this is worked out
Tons = area x compacted thickness in feet x compacted density ÷ 2000. The key is using the compacted density: dense-graded HMA sits around 145 lb/ft³, which is where the familiar "one ton covers 80 square feet at 2 inches" comes from - the maths gives 83. Thickness is compacted, not loose: the paver lays 20-25% thicker than design, but the plant bills by the ton, so getting the tonnage right is all that matters. A residential drive is typically 2 in of surface over 4-6 in of compacted base; go to 3 in where trucks run.
Next up: Backfill Volume Calculator · Earthwork Calculator
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Formula
| Tons = area(ft²) × thickness(in)/12 × density ÷ 2000 | use compacted density |
| Coverage per ton = 2000 ÷ (density × thickness/12) | about 83 ft² at 2 in dense-graded |
| Square yards = area ÷ 9 | the unit contractors quote in |
How to work it out
- Measure the paved area (length x width in feet) and break irregular shapes into rectangles.
- Fix the compacted thickness: 2 in for a driveway surface, 3 in where trucks run.
- Pick the density: dense-graded HMA 145 lb/ft³, open-graded 140, recycled RAP 138.
- Tons = area x thickness/12 x density ÷ 2000, then add 5% waste.
- Sanity-check with coverage per ton: 83 ft² at 2 in dense-graded, which matches the 80 ft² per ton quoted on site.
Where it goes wrong
- Using the loose lay thickness - the paver lays 20-25% thicker than design, so calculating on loose depth over-orders by a quarter.
- Quoting volume to the plant - asphalt sells by the ton and dispatch works from tonnage; a volume figure is unusable.
- Calculating surface only and ignoring the base - nine out of ten surface cracks come from base settlement and a thicker surface will not fix it.
Material and cost
Hot mix asphalt supplied, laid and rolled runs about USD 100-160 per ton, or 3-6 per ft² at 2 in thick. Quantities under a full load carry a minimum charge, commonly 300-800. Base gravel is separate at 40-80 per yard. A full driveway rebuild including excavation, base and surface usually lands at 8-15 per ft².
On site
- Do not lay below about 50°F or in rain - the mix cools before it can be rolled and ravels within two years.
- Confine the edges with kerbs or compacted soil, or the mat unravels at the edges and the drive narrows season by season.
- Avoid turning the wheel on the spot for the first day; fresh asphalt scuffs into ruts.
Basis
- AASHTO M 323 Standard Specification for Superpave Volumetric Mix Design
- Asphalt Institute MS-2 Mix Design Methods for Asphalt Concrete (density and compaction basis)
- ASTM D6927 Standard Test Method for Marshall Stability and Flow of Asphalt Mixtures
FAQ
How many square feet does a ton of asphalt cover?
How thick should the base be?
When can it be driven on?
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Building Calculator. Asphalt Tonnage Calculator. 2026-10-25. https://jianzhujisuan.com/en/asphalt-tonnage